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基于工业机器人的纸卷自动包装系统设计
Paper Roll Packing Automatical by Using Industrial Robots
  
DOI:10.11980/j.issn.0254-508X.2015.04.010
关键词:  工业机器人  包装  放封头  PROFIBUS-DP协议
Key Words:industrial robot  packing  head placing  PROFIBUS-DP protocol
基金项目:陕西省科学技术研究发展计划项目(2014K05-38);陕西省教育厅2013年重点实验室科学研究计划项目(13JS015);西安市未央区科技计划项目(201410)
作者单位
胡连华1 1.陕西科技大学轻工与能源学院,陕西西安, 710021 
李新平1,2 1.陕西科技大学轻工与能源学院,陕西西安, 7100212.陕西省造纸技术及特种纸品开发重点实验室,陕西西安, 710021 
汤 伟3 3.陕西科技大学电信学院,陕西西安, 710021 
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摘要:针对纸卷包装流程和包装机包装工序,选用ABB 4600系列6自由度多关节型工业机器人和真空吸盘夹手,根据放封头工序在ABB机器人软件中进行编程;在整个控制系统中,选用西门子PLC作为主站,工业机器人作为从站,通过PROFIBUS-DP协议与西门子纸卷包装DCS系统通信,实现了自动取放纸卷包装封头和整个纸卷包装过程的全自动化。
Abstract:The paper rolls are often packed manually after rewinding. Manually packing paper rolls is low efficiency and high laborcost and has security risk. Most of paper mills are seeking ways of increasing productivity and reducing labor costin the paper roll packing process. In order to realize packing head placing and packing paper roll automatically, ABB 4600 series industrial robots and vacuum sucker pinch were selected as the main equipment according to paper roll packing and packing machine process. And the packing robots were programmed by using the ABB robot software according to the head placing steps. The head placing robots communicated with the packing DCS via PROFIBUS-DP protocol and worked as a whole control system. The Siemens PLC was master station and the head placing robots were slave stations. After the system running in the paper mill, the packing productivity was obviously improved.
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