一种通用性高位码垛机的研究开发

Research and Development of a High Position Stacker

关键词:  三菱PLC  伺服电机  高位码垛

Key Words:Mitsubishi PLC  servo motor  high stacking

摘要:为了提升现代制造企业对产品包装箱码垛的效率，降低劳动工人的工作强度，以PLC为控制核心，采用伺服电机、变频器和传感器等技术，设计了一种结构简单、通用性强的高位码垛机，利用触摸屏形成了良好的人机交互界面，实现了根据产品尺寸以及不同要求的码垛操作。以某造纸厂5包、10包 A4打印纸包装箱应用为例，经测试，该码垛机对不同尺寸的包装箱可根据栈板的尺寸进行不同规则的堆叠功能，码垛的层数可以根据需要进行设定，减轻了操作工人的工作量。该设备通用性强，运行稳定可靠，能适应多种规格包装箱进行码垛，有很广的应用前景。

Abstract:In order to help modern manufacturer to improve the efficiency of palletizing product packaging containers and reduce the labors intensity, a stacker with simple structure and strong universality was designed. It was assembled by using Mitsubishi PLC as the control core and servo motor, frequency converter, sensing elements. It realized a good human-computer interface by touch screen and fulfilled different requirements of palletizing according to the size of product. Taking the application of 5 packs and 10 packs of A4 printing paper packaging boxes in the paper mill as an example, after testing, the high position stacker had various stacking functions for different sizes of packaging containers based on the dimensions of pallets. The numbers of layers could be set according to the requirement. The high position stacker reduced the workload of workers. The equipment had strong universality. The high position stacker operated stably and reliably, and could be used to stack of the packaging containers with various specifications with a wide application prospects.